About Biomass Pellet Plant 250 Kg Hour

FABON Biomass Pellet Plant 250 kg/hr

Compact & Efficient Solution for Small-Scale Biomass Fuel Production

Product Overview

The FABON 250 kg/hr Biomass Pellet Plant is a compact, energy-efficient line designed for small-scale biomass projects, entrepreneurs, R&D centers, and farmers. It converts sawdust, rice husk, Napier grass, and agro-waste into premium biomass pellets with high calorific value. This small-scale pellet plant is easy to install, operate, and maintain, making it the perfect entry-level solution for producing eco-friendly fuel pellets.

Applications

• Small pellet production for industrial boilers & heating systems

• Farm-level pelletization of agro residues

• Pilot/R&D pellet projects for institutes & startups

• Supply of pellets for domestic stoves & small industries

Process Flow

Raw Material Feeding Size Reduction (Hammer Mill) Drying (if required) Mixing & Conditioning Pelletizing Cooling Screening Bagging

Key Features

• Capacity: 250 kg/hr finished pellets

• Feedstock Flexibility: Sawdust, rice husk, paddy straw, Napier grass, corn cobs, agro-residues

• Pellet Quality: 68 mm diameter, density 600750 kg/m, durability index 95%

• Compact Design: Occupies less space, easy to shift/expand

• Energy-Efficient: Optimized pellet mill design with low kWh/ton consumption

• Simple Operation: Semi-automatic control with basic electrical panel

• Make in India: Designed for local feedstock with easily available spares

Technical Specifications (Typical Line)

• Capacity: 250 kg/hr (continuous)

• Pellet Mill: Flat Die / Ring Die (as per customer choice)

• Main Motor Power: 2030 HP

• Hammer Mill: 7.510 HP, output ~300 kg/hr @ <5 mm screen

• Dryer: Optional flash dryer (capacity 300 kg/hr, burner 80,000100,000 kcal/hr)

• Mixer/Conditioner: 300500 L batch mixer

• Pellet Cooler: Small counter-flow / tray type cooler

• Power Requirement: ~4050 HP connected load

• Final Moisture: 812%

Utilities & Space Requirement

• Power Supply: 415V, 3-phase, 50 Hz

• Area Required: ~8001,200 sq. ft shed

• Manpower: 23 persons/shift

• Fuel (for Dryer): Biomass pellets/firewood 2540 kg/hr (if drying needed)

Advantages

• Low investment entry-level pellet plant

• Converts waste agro-biomass into high-value green fuel

• Compact modular system easy to expand to 500 kg/hr or 1 TPH later

• Reduces dependence on fossil fuels, promotes renewable energy

• Suitable for startups, farmers, cooperatives, and rural enterprises

Maintenance & Safety

• Easy-to-change flat die / ring die and hammer mill screens

• Bearings and rollers with grease-lubrication system

• Electrical panel with overload relays and emergency stop

• Fire safety: spark arrestor + cyclone dust collector