मवेशी चारा गोली मशीन 75-100 किलो घंटा

About मवेशी चारा गोली मशीन 75-100 किलो घंटा

Cattle Feed Pellet Machine (75100 kg/hour)

A compact, industrial-grade pelletizer for dairy farms, small feed mills, and pilot R&D lines. Designed for Indian conditions (dust, voltage fluctuation), with easy maintenance and low operating cost.

1) Detailed Technical Specifications

• Rated capacity: 75100 kg/h (formula, moisture, die size dependent)
• Pellet diameter options: 2 / 3 / 4 / 6 / 8 mm (interchangeable flat die)
• Drive power: 35 HP (2.23.7 kW), belt or gearbox drive
• Supply voltage: 220240 V 1-phase or 380415 V 3-phase, 50 Hz
• Control panel (standard): DOL/Star-Delta* starter, MCB, OLR, E-stop, phase protection (*Star-Delta recommended above 4 HP)
• Die & rollers: Hardened alloy/tool steel; crowned rollers for even load
• Feeder: Gravity (std) / screw feeder with VFD (opt.)
• Knife: Adjustable SS knife; typical pellet length 820 mm
• Discharge: Bottom spout; provision for tray/counter-flow cooler
• Noise level: 85 dB(A) at 1 m (with guards closed)
• Dust control: Top hood stub for connection to LEV (optional)
• Finish: Industrial enamel/PU; SS304 contact parts on request
• Approx. size: 9001100 (L) 600800 (W) 9001200 (H) mm
• Approx. weight: 160240 kg (configuration dependent)

Typical output by die (indicative): 23 mm closer to 75 kg/h; 46 mm ~90100 kg/h (with correct grind & moisture 1216%).

2) Electrical & Power Details (India, 50 Hz)

• Motor FLA (approx.)
• 3 HP @ 415 V 3-: ~4.6 A | @ 230 V 1-: ~14.3 A
• 4 HP @ 415 V 3-: ~6.1 A | @ 230 V 1-: ~19.1 A
• 5 HP @ 415 V 3-: ~7.6 A | @ 230 V 1-: ~23.8 A
  (Assuming pf0.8, 0.85; starting current can be 36 FLA.)
• Suggested protection (typical):
• 3 HP: 16 A 3-pole MCB (C-curve) + OLR set to FLA
• 4 HP: 20 A 3-pole MCB (C-curve) + OLR
• 5 HP: 25 A 3-pole MCB (C-curve) + OLR (prefer Star-Delta or soft-starter)
• Recommended cable (Cu flexible, short runs 20 m):
• 3-: 2.5 mm (min); 4 mm if long run/voltage drop risk
• 1-: 4 mm (min); 6 mm for long run
• Earthing: 1 system earth; separate PE to frame

3) Upstream / Downstream Equipment (Recommended)

• Pre-processing: Hammer mill (13 mm screen), ribbon/paddle mixer, micro-dosing
• Conditioning (optional): Mini steam set or warm-water/molasses dosing (0.53%)
• Post-processing: Tray/ambient cooler, vibrating screen (fines recycle), bagging & stitching

4) Process Flow (Small Line)

Raw material Grinding Mixing + micro-ingredients (Optional) Conditioning Pelletizer (this machine) Cooling Screening Bagging (25/50 kg)

5) Performance Benchmarks (Good Practice)

• Moisture into die: 1216%
• Fineness: 6080% passing 12 mm
• PDI (durability): 9095% with proper conditioning/binder
• Bulk density: 550700 kg/m
• Specific energy: 2035 kWh/ton (small-scale)

6) Scope of Supply

Standard: Pellet mill on base, motor & guards, one die (chosen size), roller set, adjustable knife, control panel (DOL/SD), toolkit & manual.
Options: Extra die/roller sets, screw feeder with VFD, mini-conditioner, fines cyclone, tray/counter-flow cooler, dust hood & ducting, bagging scale/sealer, SS304 contact parts.

7) Installation & Foundation

• Footprint: Keep ~1.5 m 1.5 m clear working zone
• Foundation: Level RCC floor (M20), anchor bolts recommended
• Alignment: True pulley alignment & belt tension; free discharge to cooler/bin
• LEV connection: If indoor, connect hood to 12 HP blower + cyclone/filter

8) Operation & Maintenance (Quick Schedule)

• Daily/Shift: Check belt tension, die-roller gap (typ. 0.10.3 mm), unusual noise/heat
• Every 100150 hours: Grease bearings; inspect knife & rollers
• Weekly: Check MCB/OLR settings, terminal tightness, guards
• Wear parts to stock: 1 die (spare), 1 roller set, knife, V-belts, bearings, overload relay

9) Safety & Compliance

• Full belt/shaft guarding, mushroom E-stop, overload/phase protection
• Proper earthing & MCB/OLR per IS/IEC practice
• Dust kept low with LEV; PPE: ear muffs, dust masks, gloves
• Electricals: IEC/IS 60204-1 good practice; wiring ferruled & numbered

10) Acceptance & Guarantees

• Pre-dispatch inspection (PDI): No-load run, vibration, current, safety interlocks
• Site acceptance test (SAT): Capacity on buyers formula/die, amperage, pellet length, visual fines
• Warranty: 12 months against manufacturing defects (consumables excluded)

11) Typical Formulations (Illustrative, consult nutritionist)

• Dairy 68 mm: Cereal (maize/wheat), oil cakes (DOC), rice polish/bran, mineral mix, salt, toxin binder
• Calf starter 34 mm: Finer grind, higher protein, careful conditioning

12) What Makes This Model Stand Out

• Right-sized for 0.751.0 TPD in a single shift
• Low skill bar: Quick die change, simple panel, easy cleaning
• Scalable: Same upstream kit supports upgrade to 200500 kg/h later

13) Packing & Dispatch

• Packing: Stretch-wrap + wooden skid/crate; rust inhibitor on machined parts
• Docs: Manual, wiring diagram, test report, warranty card, spares list

14) FAQs (Extra)

Q: Can I run without steam?
Yes. Steam/warm-water/molasses improves PDI and reduces fines but isnt mandatory at this capacity.

Q: Which die should I keep in stock?
Keep one spare in your primary pellet size (e.g., 6 or 8 mm for dairy); add 34 mm if you also do calf feed.

Q: Power backup?
A 1015 kVA genset typically covers 5 HP pelletizer plus lights/small auxiliaries.

15) Quick ROI Glimpse (Indicative)

• Shift output: ~0.8 ton/day (8 h @ ~100 kg/h)
• Conversion margin: 2.54.5/kg (local market dependent)
• Payback: ~612 months for micro units (validate with your inputs)