बायोमास पेलेट प्लांट 1000 किलो घंटा

About बायोमास पेलेट प्लांट 1000 किलो घंटा

1. Product / Plant Overview

• Rated Output: ~1 ton per hour (TPH) finished pellets

• Operation: Continuous (or semi-continuous) with PLC / HMI control, manual override

• Target Use Cases: Small-scale industrial heating, boilers, captive powerhouses, biomass fuel supply, demo plants

• Feedstock Flexibility: Rice husk, sawdust, wood chips, agro-residues, chopped grass / Napier (with dewatering)

2. Feedstock & Moisture Target

• Raw feed moisture: 2555 % (depending on the biomass)

• Dryer inlet moisture: Up to ~5055 % for green biomass

• Pellet mill inlet moisture: 812 % (ideal ~1011 %)

• Particle size requirement: < 35 mm (for best pelletizing)

• Acceptable feedstock types: wood chips, sawdust, rice husk, agro residues, straw, chopped grass (with pre-treatment)

3. Process Flow (Block Stages)

1. Raw Material Receiving & Storage

2. Feeding & Conveying

3. Size Reduction (Chipper / Hammer Mill)

4. Dewatering (for green biomass)

5. Drying / Moisture Reduction

6. Screening / De-stoning

7. Fine Grinding / Hammer Milling

8. Mixing / Conditioning

9. Pelletizing (Ring Die Pellet Mill)

10. Pellet Cooling

11. Pellet Screening / Overs Return

12. Storage & Packing / Bagging

4. Major Equipment & Typical Specs

Below is indicative actual sizes depend on feedstock, moisture, etc.

5. Performance & Guarantees (Indicative)

• Pellet Output: 1,000 kg/h (under design conditions)

• Pellet Quality: 68 mm diameter (or as requested), bulk density 600700 kg/m, PDI 95 %

• Final Moisture (post-cooler): 812 %

• Specific Power Consumption (pelletizing section): ~70100 kWh/ton (depending on feedstock & moisture)

• Overall Energy Consumption (end-to-end): ~120200 kWh/ton (depending on drying duty, feed moisture)

6. Utilities & Infrastructure

• Connected Load: ~ 150220 kW (depending on configuration & drying duty)

• Power Supply: 3-phase, 415 V, 50 Hz; transformer capacity margin recommended

• Compressed Air: ~56 bar, small flow for actuator, purging, lube systems

• Water: Needed for scrubbers or binder / moisture control (if wet scrubber used)

• Plant Area / Shed: ~4,0006,000 sq ft clear span, sufficient height for dryer/cooler

• Manpower / Shifts: 46 operators per shift (plus electrician / mechanic)

7. Emissions & Safety

• Cyclone + bag filter or wet scrubber to meet particulate emission norms

• Spark arrestors, safety vents, earth bonding

• Burner flame monitoring, interlocks, emergency stops

• Fire-fighting systems as per local codes

8. Scope of Supply & Inclusions / Exclusions

Included:

• All mechanical equipment

• Burner, fans, cyclones, ducting

• Electrical / control panel and cabling (within plant limits)

• Commissioning spares, O&M manuals, training

Optional / Upgrades:

• Wet scrubber (if bag filter not adequate)

• Steam conditioning kit, binder dosing skid

• Jumbo bag station / palletizer

• Remote monitoring / SCADA / energy meters

Exclusions (unless specified):

• Civil foundations, building, site works

• HT yard, transformer, DG, site utilities beyond plant boundary

9. Example Project: Real 1 TPH Plant

• A project in Bangkok built for 1 TPH wood shavings pelletizing used BPM 420 ring die mill + cooling + screening + conveyors etc. pelletmillsolution.com

• For Indian reference, Proveg offers a 1 TPH plant with 175 hp motor and die ring diameter 420 mm. provegengg.com

• SERVODAYs 1 TPH line uses ~300350 kW power for plant operation (depending on load) pelletmill.in

10. Commercial / Cost Considerations & ROI Levers

• The energy cost (especially for drying) is the most sensitive lever

• Proper moisture control & feedstock prep reduce cost & wear

• High pelletizing efficiency (right die, good compression) improves yield

• Spare parts management, die life, roller life affects ROI

• Sales price of pellets, feedstock cost, labor, utilities all matter