About स्वचालित पोल्ट्री फीड क्रंबल प्लांट 2000 किलो घंटा

FABON Automatic Poultry Feed Cumble Plant 2000 kg/hr

High-Capacity, Fully-Automated Solution for Poultry Feed Production

Product Overview

The FABON Automatic Poultry Feed Cumble Plant (2000 kg/hr) is a modern feed processing system designed for large-scale poultry feed production. It integrates grinding, mixing, pelletizing, cooling, crumbling, screening, and packing into one continuous automatic line. The system ensures nutritious, digestible, and uniform crumble feed for broilers, layers, and chicks. Built for 2022 hrs/day operation, it is the perfect solution for commercial feed mills and integrators.

Applications

• Broiler feed (starter, grower, finisher)

• Layer feed (chick crumble feed)

• Commercial poultry feed plants

• Integration with hatcheries & poultry farms

Process Flow

Raw Material Feeding Pre-cleaning Grinding (Hammer Mill) Mixing Conditioning Pelletizing Cooling Crumbling (Pellet Breaker) Screening Bagging

Key Features

• Capacity: 2000 kg/hr (2 TPH) crumble feed production

• Automatic Operation: Fully PLCHMI controlled line with minimum manpower

• High Pellet Quality: Durable pellets with smooth crumble size for chicks

• Efficient Conditioning: Steam or hot-water conditioning improves digestibility

• Consistent Output: CV < 5% ensures nutritional uniformity

• Robust Build: Heavy-duty construction for continuous industrial use

• Flexible Formulation: Handles maize, soybean meal, DOC, bran, minerals, vitamins, premixes

Technical Specifications (Typical 2 TPH Line)

• Hammer Mill: 3040 HP motor, output 2.53 TPH

• Mixer: 2000 kg batch, mixing time 68 minutes, 2025 HP

• Pellet Mill: Ring die pelletizer, 75100 HP motor, 22.5 TPH output

• Conditioner: Stainless steel, 23 HP motor with steam injection

• Cooler: Counter-flow cooler, 3 TPH capacity

• Crumble Machine: 1015 HP, roller gap adjustable for uniform crumble size

• Screener: Rotary/vibratory screen to remove fines & overs

• Bagging Machine: Manual/semi-automatic, 2550 kg bags

• Power Requirement: ~120140 HP connected load

• Plant Area: 35004500 sq. ft shed space

• Manpower: 45 operators per shift (supervised automation)

Advantages

• Produces uniform crumble feed for young birds, improving growth performance

• Fully automatic plant reduces labor cost and human error

• High throughput ideal for commercial feed mills and large farms

• Flexible can produce mash, pellet, and crumble feeds in the same line

• Designed for low energy consumption per ton feed

Optional Add-Ons

• Automatic raw material batching & weighing system

• Molasses / liquid additive dosing system

• Dust collection & aspiration system

• SCADA / IIoT integration for remote monitoring

• Automatic bagging & palletizing station

Maintenance & Safety

• Regular inspection of hammer mill screens & pellet dies

• Lubrication system for rollers, bearings, and conveyors

• PLC alarms for overcurrent, temperature, and choke load

• Fire & spark arrestors in dryer/pellet section

• Emergency stop systems at all operator stations

SEO Meta Description

FABON Automatic Poultry Feed Cumble Plant (2000 kg/hr) Fully automated, high-capacity feed plant for chicks and poultry. Produces mash, pellet, and crumble feeds with uniform quality.

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